電解超聲波清洗機(jī)是由316L不銹鋼槽體、超聲波系統(tǒng)、電解電路系統(tǒng)、電極、托盤(pán)、過(guò)濾循環(huán)系統(tǒng)、定時(shí)裝置、面板電器開(kāi)關(guān)裝置組成；產(chǎn)品適用范圍：模具種類(lèi):注塑模具、儀表精密模具、連接器模具、精密密封件模具、沖壓模具、成型模具、模具瓦斯氣殘留層,高溫形成的硫化物,防火塑膠殘留物,色粉殘留物,模具表面氧化物,以及各種模具的銹 漬,油污等。

The electrolytic ultrasonic cleaning machine consists of a 316L stainless steel tank body, ultrasonic system, electrolytic circuit system, electrodes, tray, filtration circulation system, timing device, and panel electrical switch device; Product scope of application: Mold types: injection molds, instrument precision molds, connector molds, precision seal molds, stamping molds, forming molds, mold gas residue layer, sulfide formed at high temperatures, fireproof plastic residue, color powder residue, mold surface oxides, as well as rust stains, oil stains, etc. of various molds.

1.電解清洗是利用電解作用將金屬表面的污垢去除的清洗方法。電解是在電流作用下物質(zhì)發(fā)生化學(xué)分解的過(guò)程。在電解過(guò)程中，金屬表面的污垢開(kāi)始脫落，在超聲波的沖擊下加速了剝離。在在金屬表面沾有的硫化物、瓦斯氣、樹(shù)脂碎末、動(dòng)植物油、礦物油、石蠟、積炭、氧化層，用電解的方法把這些污垢去除叫電解脫脂。

1. Electrolytic cleaning is a cleaning method that uses electrolysis to remove dirt from metal surfaces. Electrolysis is the process of chemical decomposition of substances under the action of electric current. During the electrolysis process, dirt on the metal surface begins to peel off, which is accelerated by the impact of ultrasound. The removal of sulfides, gas, resin debris, animal and vegetable oils, mineral oils, paraffin, carbon deposits, and oxide layers on metal surfaces by electrolysis is called electrolytic degreasing.

2.當(dāng)電流通過(guò)含有特殊配方的電解質(zhì)的水溶液時(shí)，在電解槽的正極附近產(chǎn)生氧氣，負(fù)極產(chǎn)生氫氣。把要清洗的金屬部件放入電解槽的正極，在電解過(guò)程中，在金屬表面會(huì)有細(xì)小的氫氣產(chǎn)生，這些小氣泡促使污垢從金屬表面剝離

When current passes through an aqueous solution containing a specially formulated electrolyte, oxygen is produced near the positive electrode of the electrolytic cell, and hydrogen is produced at the negative electrode. Place the metal parts to be cleaned into the positive electrode of the electrolytic cell. During the electrolysis process, small hydrogen gas is generated on the metal surface, which promotes the detachment of dirt from the metal surface

3.超聲波清洗是利用40KHZ的高頻電源，使換能器由電能轉(zhuǎn)換機(jī)械能的過(guò)程。在這過(guò)程中換能器向清洗槽溶液傳遞巨大的能量，在液體中產(chǎn)生正壓和負(fù)壓區(qū)，形成數(shù)以萬(wàn)計(jì)的空穴氣泡，在不斷的形成爆炸，沖擊被清洗金屬物表面，使金屬表面的污垢快速脫離。

3. Ultrasonic cleaning is the process of using a 40KHZ high-frequency power supply to convert electrical energy into mechanical energy for the transducer. During this process, the transducer transfers enormous energy to the cleaning solution in the tank, creating positive and negative pressure zones in the liquid, forming tens of thousands of hollow bubbles that continuously explode and impact the surface of the cleaned metal object, causing the dirt on the metal surface to quickly detach.

4.循環(huán)系統(tǒng)是由耐腐蝕的磁力泵、過(guò)濾器組成自循環(huán)，讓清洗脫落的污垢迅速被過(guò)濾棉芯隔離，減少液面漂浮物。同時(shí)可加速溶液的電解，凈化溶液的利用率。

4. The circulation system is composed of corrosion-resistant magnetic pumps and filters for self circulation, allowing the dirt that falls off during cleaning to be quickly isolated by the filter cotton core, reducing floating objects on the liquid surface. At the same time, it can accelerate the electrolysis of the solution and purify the utilization rate of the solution.

5.超聲波清洗機(jī)應(yīng)用在涂裝處理的技術(shù)超聲波清洗機(jī)器涂裝前處置工藝非常重要，一般保守工藝是脫脂、水洗、鹽酸除銹、水洗、中和、水洗、表調(diào)、水洗、磷化、水洗、烘干。此工藝最大弊端是對(duì)結(jié)構(gòu)復(fù)雜零件酸洗除銹后的殘酸很難沖洗干凈，尤其是焊接組合件磷化后，其夾縫內(nèi)含有的殘液影響后道工序的加工。

5. The application of ultrasonic cleaning machine in coating treatment technology. The pre-treatment process of ultrasonic cleaning machine before coating is very important. Generally, conservative processes include degreasing, water washing, hydrochloric acid rust removal, water washing, neutralization, water washing, surface adjustment, water washing, phosphating, water washing, and drying. The biggest drawback of this process is that it is difficult to rinse off the residual acid after pickling and rust removal of structurally complex parts, especially after phosphating of welded components. The residual liquid contained in the gaps affects the processing of subsequent processes.

6.工件噴涂后，時(shí)間不長(zhǎng)沿著夾縫呈現(xiàn)銹蝕現(xiàn)象，波壞涂層表面。嚴(yán)重影響產(chǎn)品外觀和內(nèi)在質(zhì)量。如摩托車(chē)車(chē)輪、油箱、車(chē)架、防盜門(mén)等。經(jīng)過(guò)近幾年對(duì)超聲波清洗機(jī)技術(shù)在磷化處理中的研究實(shí)踐，提高產(chǎn)品噴涂質(zhì)量，防止涂裝件返銹方面，已取得良好效果。超聲波清洗機(jī)漂洗工件在除油、除銹、水洗、表調(diào)、磷化等工藝中滲透在焊接夾縫內(nèi)的液體很難排出，且水洗不能完全清除干凈，濕熱條件下夾雜物極易造成工件泛黃、生銹。

After the workpiece is sprayed, rust appears along the gap for a short period of time, causing damage to the coating surface. Seriously affecting the appearance and internal quality of the product. Such as motorcycle wheels, fuel tanks, frames, anti-theft doors, etc. After years of research and practice on ultrasonic cleaning machine technology in phosphating treatment, good results have been achieved in improving the quality of product spraying and preventing rusting of painted parts. It is difficult to discharge the liquid that seeps into the welding seam during the processes of oil removal, rust removal, water washing, surface adjustment, phosphating, etc. of ultrasonic cleaning machine, and water washing cannot completely remove it. Under humid and hot conditions, impurities are prone to cause yellowing and rusting of the workpiece.

7.如果這些殘液在烘干過(guò)程中不能完全干固，隨后粉末噴涂以高溫烘干時(shí)，殘液由于熱膨脹的作用將滲出焊縫，影響涂料與金屬表面的結(jié)合，造成涂層的附著力下降甚至脫離。.超聲波清洗機(jī)工藝參數(shù)超聲波清洗溫度是影響清洗速度的重要因素，適當(dāng)提高清洗溫度可增加空化能力、縮短清洗時(shí)間，但超越一定溫度，由于蒸氣壓力增加反而降低空化作用，因此必需堅(jiān)持一定的溫度。試驗(yàn)標(biāo)明水溶性介質(zhì)一般在50℃ 5效果最佳。

If these residual liquids cannot completely dry and solidify during the drying process, and then powder coating is dried at high temperature, the residual liquids will seep out of the weld due to thermal expansion, affecting the bonding between the coating and the metal surface, causing a decrease in the adhesion or even detachment of the coating Ultrasonic cleaning machine process parameters: Ultrasonic cleaning temperature is an important factor affecting cleaning speed. Increasing the cleaning temperature appropriately can increase cavitation capacity and shorten cleaning time. However, beyond a certain temperature, the increase in vapor pressure can actually reduce cavitation, so it is necessary to maintain a certain temperature. The experiment shows that water-soluble media generally have the best effect at 50 ℃.

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